Part of your problem is FCP is scaling your giant images down – and FCP’s lousy at doing that. All you need for a full frame image is a 720×480 image at 72dpi. If you want to be able to zoom in and around an image try doubling its size. Do this in PhotoShop or similar app.
You don’t mention your hardware so I don’t know if you’re monitoring on an external monitor. If not, know you can’t judge picture quality by looking at your computer monitor. If you have to work that way, adjust the size of the Canvas to 100%. That will get you closer to seeing reality.
You seem to be editing in a DV timeline. This will give you the worst quality compared to other codec choices. I suggest you use ProRes, or DVCPro50 if your version of FCP doesn’t support ProRes.
Export using QT with current settings. Do NOT recompress. It’s your choice of ref or self-contained. Use Compressor to turn that QT into mv2 video and ac3 audio files. Pick the best presets – the ones with the shortest time listed.
Bring those files into DVD Studio Pro and make your DVD. When you watch that on your TV you’ll see what you have. I suggest exporting a short piece of your program to experiment with. That way you won’t have to wait a long time for renders.
John
MacPro 8-core 2.8GHz 8 GB RAM OS 10.5.5 QT7.5.5 Kona 3 Dual Cinema 23 ATI Radeon HD 3870, 24″ TV-Logic Monitor, ATTO ExpressSAS R380 RAID Adapter, PDE enclosure with 8-drive 6TB RAID 5
FCS 2 (FCP 6.0.5, Comp 3.0.5, DVDSP 4.2.1, Color 1.0.3)
Pro Tools HD w SYNC IO, Yamaha DM1000, Millennia Media HV-3C, Neumann U87, Schoeps Mk41 mics, Genelec Monitors, PrimaLT ISDN