I’m having the exact same problem, only it’s started occurring out of the blue. Nothing has been changed to items I’m attempting to render in the Render Queue, nothing new installed, no settings changed. All sequences that previously rendered out fine hang around 1-2 frames in giving me the following error message:
“After Effects error: Rendering error while writing to file “(file location)”. An output module failed. The file may be damaged or corrupted. (-1610153464).”

This is driving me crazy! I spent a full day and a half trouble shooting this to no avail. Trashed all AE preference files, repaired permissions, etc. The problem seems to have appeared suddenly and without cause.
I can render in the timeline but the Render Queue won’t render even one file!
I’m running AE CS5 on 2 x 2.26 GHz Quad-Core Mac Pro, with 16 GB RAM. OS X Leopard 10.6.4. My project folder is located on an external eSata Raid with 2-month-old hard drives.
I’ve attempted to copy the entire project over to another raided eSata drive and had the same problem. When running the rendering the project from my local drive it appears to work. The odd part is I’ve never had any troubles running AE projects on eSata raids before. Could it be that all my esata raids are sketchy?
Any help is greatly appreciated.