Thank you Mylenium, that both gave me some ideas and answered some questions I was on the verge of having : )
I have BP, but have never used it before. I’ll look for some tuts and see if i can work this all out. I have seen some different UV unwrapping progs and will take a closer look at those too. Sounds like this is the best path down what will be a troublesome road. Better get crackin’. It’s interesting that I can’t find any existing information on such a material/method… I can’t be the first. Your pixel dispersion concept did wonders to my imagination. Thanks again for the insight and help.