We’re still with ya’ Howie! 😀
Not sure why you chose to download and use the SheerVideo codec but unless your client told you to, chances are they don’t have this codec and won’t be able to read your file when they get it.
Stick with one of the standard Quicktime codecs. Sorenson Video 3 is the de’facto standard Quicktime codec that all Quicktime users will have this. You can render to it right from Vegas. Use the Frame size template NTSC Standard (720×486) and set the Quality to 100%. You could also use the Motion JPEG codec.
BTW, do you have your project set to 720×486? If not, you will get slight black bars on the sides of the video when you render it. If you shot 720×480 DV you need to crop to the D1 frame size. Personally I like to work in the same resolution as my output format. I would set your project to the NTSC Standard (720×486, 29.970 fps) just so there are no surprises.
~jr
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