Hi Bob,
Did you ever solve this problem? I just worked on a show (half hour) in DVCPRO HD 1080i that did almost exactly what yours did. I use a Panasonic DVCPRO HD 1400 to ingest/output. The clips were fine no clicks but when we tried to output it sounded like someone was crinkling cellophane in the background. The odd thing was we were able to output the show as an aiff and then send it to audio post where it played fine. Then they laid it to tape. Our audio people say it is a clocking issue. I don’t see what I can do differently… 1080i in, 1080i seq, 1080i out. Same codec and frame rate all the way through.
We tried: 2 different Macs, 2 different Panasonic 1400s, FCP Rescue 6, and created new projects with just one clip. The one thing I observed was playing out the computer speakers sounded fine, playing through the deck via firwire clicked.
1. Mac 2 x duel core 6 gig ram
FCP 6.02
LaCie Firewire 800 HDs for media, FX rendered to internal raid 0 sata drives
2. Mac 2 x quad core 8 gig ram
FCP 6.02
LaCie Firewire 800 HDs for media, FX rendered to fibre channel Xraid.
Thanks for any and all insights,
Bill