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defective manufactured DVDs – DDP related?
I have authored about a dozen DVDs thus far in DVDSP, and supplied the manufacturers with DDP 2.0 files on DVD-Rs for replication. So far, no problems.
Recently I had two jobs at a new manufacturer, one a DVD-5 (total 4GB) the other a DVD-9 (total 8.2GB). Both played perfectly on the Simulator and as burned DVDs on my DVD players and computer DVD drives. DDP 2.0s were supplied. The results were a disaster from the manufacturer:
1)DVD-9, first pressing: this had a feature and bonus interview. The interview simply would not play.
2)DVD-9, second pressing: I reauthored (but really didn’t change anything), now interview would play but was out of sync for the first few seconds, then settled in. I looked at the timeline for the interview and saw there was no audio under the title screen, so blank audio was created to fill the gap. I don’t know if this was necessary, it was in sync on my playable copy.
3) DVD-9, third pressing: interview would not play again!
The DVD plant suggested that they should manufacture from my playable DVD rather than a DDP, which they did. The fourth pressing now works perfectly.
Now, for the DVD-5: a simple DVD, only one feature (no extras). Goes through the FBI/title sequence, to main menu where you choose the language and launch the film. Again, I supplied a DDP 2.0. Manufactured DVDs arrive, pop in player, player churns for a while and begins playing the feature directly!
DVD plant suggests manufacturing from my playable copy again, so I send them that. I should have the result tomorrow.
I was under the impression that industry standard was to supply DDPs for manufacture, or is this old fashioned now? Why do you think the new replication plant is having so much trouble with manufacturing from DDPs, when my previous plant didn’t? I should point out that these new DVDs were authored on the same version of DVDSP and the same computer that made the previous successful DVDs.
The biggest problem now is that the replicator wants to charge me for the 3000 discs that had to be scrapped. They claim that they never encountered this problem before. Do I have a case here, and how can I prove it?
Thank you
Brian