this is beyond the scope of the AJA Kona forum, but I will give you a quick overview. You can’t build a “cheapo” audio and video HD patching system. Milestek (a great company) sells AVP Video patch bays, which are about $630 each. You will realize that when you start adding all the analog composite, component, SDI and HD-SDI stuff from all of your VTR’s, AJA products, etc., you will start eating up an entire patch bay of video jacks. There is no way around this. I personally only use Canare 242U-DVJAW
video patch bays, which you can get a http://www.markertek.com for $499 each. You will need about 6 Video patch cords for this patch bay (about $15.25 each). Model CC-1074N. For audio bays, the CHEAPEST thing on the market, which works quite well is the very inexpensive Berhinger PX-3000 audio patch bay. I get these from B+H Photo, or http://www.americanmusical.com. Plenty of people sell these on the web. They are $49.95 each. It uses standard 1/4″ stereo phone plugs, so you don’t need to solder. The correct way to use any 1/4″ patch panel that uses “plug in” cords is to use these in a rack or rack box, that has a lacing bar on it, so you can cable tie the 1/4″ plugs to the lacing bar, so they don’t get yanked out.
So, for $550, plus patch cords, and cables, you have yourself a little system. If you dont’ put these items in a rack or rack box, you will have yourself one hell of a mess.
bob Zelin