I finally found a solution and the right settings in MPEG Streamclip for an accurate conversion from 1920x1080i Quicktime to 720×480 Apple DV.
In the spirit of helping anyone else who is frustrated and unsure of how to address the black side bar issue, here are the settings that I used that worked in my case:
(Some of these are obvious, but I’m including them just to be thorough)
1) “Compression”: Apple DV/DVCPRO –
NTSC
2) in “Options” choose “Interlaced” and “16:9”
3) “Quality”: I choose “100%”
4) check the “Cropping” box
5) Under “Cropping,” choose “Scale”
6) Under “Cropping,” for “Left” enter “9,” and for “Right” enter “8” (I don’t know why the pixels aren’t the same width, but I tested outputs with several pixel cropping variables, and these seem correct and remove the all of the black side pixel bars, and in my observation, no image pixels.
Below is the information from the MPEG Streamclip manual regarding the Cropping feature:
Cropping
With this feature, you can crop any edge of the frame: you just have to enable it and
enter the amount of pixels you want to crop from each edge. Even numbers are
preferred. Negative numbers are allowed: in most cases, they will add a black border to
the picture.
You can choose between three different cropping modes: “Destination”, “Source”,
“Scale”.
With “Destination” (the default mode), cropping is relative to pixels in the destination
movie, and the frame size of the resulting movie will be changed.
With “Source”, cropping is relative to pixels in the source movie; the frame size of the
resulting movie will not be changed, and the picture is stretched to fit the destination
frame size.
With “Scale”, cropping is relative to pixels in the destination movie; the frame size of the
resulting movie will not be changed, and the picture is stretched to fit the destination
frame size.
Note however that If you choose the “Destination” cropping mode with a DV frame size,
MPEG Streamclip will use “Scale” instead.